Are Electric Car Batteries 100% Recyclable?

Lithium-ion batteries (especially ternary lithium batteries and lithium iron phosphate batteries) are the mainstream battery type currently used in electric car vehicles. Electric vehicle batteries are complex in composition, containing valuable metals such as lithium, cobalt, nickel, and manganese, alongside other materials like copper, aluminum, and plastics. The complexity and potential environmental risks of these components make specialized electric car battery recycling process essential. While full recovery of every single material remains challenging due to impurities and technical limitations, modern recycling systems can achieve recovery rates of ≥99%—making electric car battery recycling both economically valuable and environmentally meaningful.

This is where advanced electric vehicle battery recycling equipment plays an indispensable role, and Henan DOING Holdings Co., Ltd. has established itself as a specialist in providing efficient and eco-friendly electric car battery recycling solutions.

Waste lithium battery recycling equipment

At DOING, we employ a sophisticated multi-stage physical separation electric car battery recycling process that ensures maximum material recovery. Our system begins with double shaft shredders processing battery modules into 2-3cm pieces, followed by crushers reducing materials to under 1cm. Through primary rotary screens with 120-mesh sieves, we separate 70-80% of black mass containing valuable battery materials. Line vibrating screens then separate copper-aluminum-iron mixtures from remaining black powder, while specialized air separation systems efficiently remove plastic diaphragm materials.

The heart of our lithium car battery recycling technology lies in the sophisticated integration of specialized electric vehicle battery recycling equipment including shredders, crushers, multiple screening systems with varying mesh sizes, magnetic separators, grinding mills, and air separation units. Each component works in concert to progressively liberate and separate different materials based on their physical properties. This comprehensive processing chain ensures thorough material recovery while maintaining the chemical integrity of the valuable components.

DOING lithium car battery recycling machine

A key advantage of DOING's approach is its eco-friendly design. The entire electric car battery recycling process line is equipped with comprehensive environmental protection systems including integrated drying purification units, UV photolysis devices, activated carbon adsorption systems, and negative-pressure operation to prevent dust leakage. All wastewater and exhaust gases are systematically treated through these integrated purification devices, ensuring full compliance with international environmental standards. Our facilities and processes have obtained ISO 14001 environmental management system certification, providing authoritative third-party verification of our environmental compliance. Additionally, the carbon black collector operates without external effluent storage, further minimizing environmental impact. These features collectively ensure that the entire electric car battery recycling process meets the strictest environmental standards while maintaining the highest level of operational safety.

Throughout the electric car battery recycling process, end-to-end material tracking and quality control are enforced. Recycled materials such as copper, aluminum, and black mass undergo thorough purification and testing to ensure they meet industry standards before being reintroduced into the manufacturing cycle.

In addition to its technical strengths, Henan DOING Holdings Co., Ltd. has established a professional and service-oriented partnership model. The company offers comprehensive customer support, including complete technical training and ongoing operational guidance for operating electric vehicle battery recycling equipment, to ensure clients can quickly master equipment operation and maintenance processes. From initial consultation to after-sales service and long-term technical support, DOING provides full-process assistance to ensure a smooth and efficient collaboration experience. Their expertise in large-scale electric car battery recycling operations—and commitment to sustainable resource recovery—make them a trusted partner in the electric vehicle battery recycling sector.

DOING's electric vehicle battery recycling equipment

Choosing Henan DOING Holdings Co., Ltd. means opting for a sustainable future and supporting innovative technology that turns waste into value. With their professional electric car battery recycling solutions and advanced electric vehicle battery recycling equipment, they are helping shape a greener, more efficient battery recycling industry. And the high recycling efficiency of EV car batteries will bring you more profits!

If you are interested in electric car battery recycling or would like to learn more about DOING's electric vehicle battery recycling equipment, please feel free to contact us. Together, let's contribute to a more sustainable and environmentally friendly world!