How to solve material blockage during continuous carbonization plant working process?

During the carbonization process of the continuous carbonization furnace, material blockage is a common problem. Material blockage will not only affect the working efficiency of the carbonization furnace, but may also damage the equipment and even cause safety accidents. Common reasons for material blockage in the continuous carbonization furnace are: high material humidity, uneven particle size, too fast feeding speed, equipment failure and uneven temperature distribution in the carbonization furnace.

After understanding the reasons for material blockage during the carbonization process of the continuous carbonization furnace, we can take effective measures from multiple aspects to reduce the occurrence of blockage and ensure the smoothness and efficiency of the production process. DOING, as a professional manufacturer of carbonization furnaces, always takes optimizing the carbonization process, improving the stability and efficiency of equipment as the core goals when designing and manufacturing carbonization furnaces, and continuously improves carbonization technology and processes in combination with the latest technology.

DOING carbonization furnace that can prevent and improve material blockage

Next, we will introduce in detail how the carbonization furnace designed by DOING Company prevents and improves the problem of material blockage during the carbonization process of the carbonization furnace.

Strictly control the humidity of the material

Before feeding the material into the carbonization furnace, make sure that the material is fully dried. DOING's carbonization furnace is equipped with an efficient drying system, which can reduce the moisture content of the material to less than 15% before it enters the carbonization furnace, ensuring that the material reaches the best carbonization state. Through reasonable humidity control, the blockage problem caused by excessive humidity is avoided, and the combustion efficiency and stability of the carbonization furnace are improved.

DOING efficient drying system

Optimize material crushing process

DOING adopts a multi-stage crushing process in material crushing, and the uniformity of material particles is ensured by the coordinated use of coarse crusher and fine crusher. The coarse crusher crushes the material into moderate large particles, and then further refines it through the fine crusher to ensure that the particle size is below 20mm. This optimized design avoids the risk of blockage of the carbonization furnace caused by too large or too small particles, making the carbonization process smoother.

Reasonable control of feed speed

During the operation of the continuous carbonization furnace, the feed speed is an important factor affecting the carbonization quality of the material and preventing blockage. DOING's carbonization furnace adopts advanced speed control devices, such as variable frequency motors, which can accurately control the feed speed. By real-time monitoring of the temperature, pressure and other parameters in the furnace, the feeding speed is automatically adjusted to ensure that the material can complete the carbonization process and be discharged in time within the appropriate time, avoiding blockage caused by too fast feeding.

DOING carbonization process automation control system

Ensure uniform temperature in the furnace

In order to ensure the efficiency of the carbonization process, DOING's carbonization furnace pays special attention to the uniformity of the temperature in the furnace. We have optimized the layout of the heating elements and ensured smooth airflow in the furnace through reasonable ventilation design, thereby maintaining uniform temperature distribution and avoiding material accumulation and blockage caused by excessive temperature difference. At the same time, regularly check and replace the heating elements, adjust the position and size of the vents, and further improve the consistency of the temperature in the furnace.

Temperature control system of DOING carbonization furnace

In addition, regular inspection and maintenance of the carbonization furnace is also essential to detect and eliminate equipment failures in a timely manner. For key parts such as transmission components and discharging devices, inspection and maintenance should be strengthened to ensure their normal operation. For example, regularly check the blades, transmission chains and other components of the screw conveyor, and replace them in time if damaged; check the sealing of the furnace body to prevent air leakage from affecting the carbonization effect and causing blockage. DOING always attaches great importance to the regular inspection and maintenance of carbonization furnaces, and we provide comprehensive equipment after-sales service.

Through the above effective prevention and improvement measures, the continuous carbonization furnace designed by DOING can effectively avoid material blockage problems and improve the stability and production efficiency of the carbonization process. If you are looking for an efficient, stable and reliable carbonization furnace solution, DOING will be your ideal choice. We are committed to providing the most advanced carbonization technology and first-class after-sales service to help you optimize your production process and improve production efficiency.